DyoCense Edge Devices To Track OEE - Easy To Use - Collect Data With Minimal Efforts

DyoCense offers a solution uniquely tailored to meet any industry shop floor. So our DyoCense Edge is desgined in three diffrent variations.

DyoCense Edge

Fully automated IoT device which will get fit any machine asset.

Data Entry Tool

DyoCense data entry tool will come as part of website itself, this feature can be used as data entry tool for fully manual process floors.

DyoCense Simulator

DyoCense simulator is a mobile app which will fuction exactly same as dyocense edge, this can be used in cases edge device not able to integrate with machine for semi-automated process.

DyoCense OEE Benefits

Improve Quality

Enables analysis of data from quality related disturbances on machine, product or order level which in turn has a direct impact on OEE when reasons for quality issues can be quickly identified and fixed.

Get Full Control

Provides real-time production information available for all levels in the organization while timely distributed reports and powerful analysis tools give full visibility and control of the performance of the manufacturing process at any time.

Improve Productivity

Enables continuous improvement resulting in increased efficiency and productivity through a platform, which gives access to detailed production data, visualization tools as well as the right tools for decision-making.

Get The Facts

Ensures easy access to reliable data needed for decision-making on improvements, investments and changes in production flow.

Secure Output

Facilitates your planning for precise delivery and increased total production output by securing full control over availability, performance and order status.

Create Awareness

Enhances the organizations understanding of the importance of improvement work by making information readily available on big screens, at workstations and via mobile devices.

Increase And Quick Returns On Investment

Makes your investment count before you know it – due to a proven and streamlined installation process.

Minimize Efforts To Follow Up Production Performance

Reduces reporting time and allows for more value-adding improvement work through advanced automatic data collection combined with efficient and intuitive support for manual reporting of causes for disturbances.

Be Ready For Industry 4.0 - Get Digital

Gets you up to speed on Industry 4.0 by connecting the equipment, making production data available and by providing the tools for integrating real-time production information into your present and future digital manufacturing environment.

Overall Equipment Efficiency Tracking - OEE

With dyoCense OEE, you can see the production status in real time – either on large displays in the factory, at workstations or from mobile clients – and also as timely distributed reports. This increased transparency and availability of information allows the organization to focus even more on value adding improvement work.

OEE Downtime screen

Availability

Availability takes into account all those events which stop the planned production, long enough where it makes sense to track a reason for being down (typically several minutes).

Performance

Performance takes into account anything that causes the manufacturing process to run at less than the maximum possible speed when it is running (including both Slow Cycles and Small Stops).

OEE Production screen
OEE Quality screen

Quality

Quality takes into account the manufactured parts those do not meet quality standards, including parts that need rework.

OEE

OEE takes into account all losses, resulting in a measure of truly productive manufacturing time. It is calculated as Availability × Performance × Quality.

Graphs and chart summary in OEE

Production Visualization

Job Level

Job level live view will allow user to take immediate action on the loss performance and increased rejections at glance.

Machine Level

Detailed machine view enable user to take precautions where he see live update of job data with detailed timer based view with every machine cycle.

Production Level

Production status can be viewed in real-time with dashboards that include simple color-coded tiles. Provides transparency across the factory floor that enables workforce to meet goals.

Operator level

A touch screen interface mounted right at the machine as a component of Edge installation. Categorize downtime, rejections, and controls start/stop jobs right from the machine to manage and record production data.

DyoCense Edge

DyoCense Edge

VERSION 1

ROBUST DEVICE TO TRACK MACHINE HEALTH

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DyoCense Edge Version 1

  • Robust industrial grade metal body
  • Communication via GPIO, MODBUS
  • Configurable inputs and outputs
  • Cloud Connectivity over securei websockets
  • 7-inch portable touch-screen display
  • Bulletin/Ethernet Wi-Fi module
  • Two-way communication
  • Compatible with zscaler network
  • Local storage
  • User-friendly ui for operators
  • Processor : Broadcom BCM2837BO, Cortex-A53(ARMv8) 64-bit SoC @ 1.4GHz
  • Ram : 1GB LPDDR2 SDRAM
  • Connectivity : 2.4GHz and 5GHz IEEE 802.11.b/g/n/ac wireless LAN, Bluetooth 4.2, BLE
  • Ports : 4 USB 2.0 ports
  • Power : 5V/2.5A DC power input