DyoCense -
Smart Factory Machine Monitoring
Benefits of Smart Equipment's
Reduce downtime & risks to your workers, assets and reputation.
Engineering
Reduce design-to- market time (20%–50%)
Optimize assembly processes (10%–20%)
Collaboration
Improve proactive servicing (up to 20%)
Just-in-time delivery variation (<5%)
Material Flow
Reduce inventory cost (10%–20%)
Reduce returns/ rejections (3%–5%).
Quality & HSE
Lower cost of quality (10%–20%)
Lessen reportable incidents (up to 10%)
Maintenance
Reduce downtime (30%–50%)
Lower maintenance costs (10%–40%)
Operations
Improve yields (3%–5%)
Lessen time to deploy new hires (10%–15%)
Reduce setup and cycle time (5%–15%)
Solution – Realtime Production Data
Production Floor Data Collection
Collected data from different machine controls and machine operators for the entire production floor across the locations using Dyocense edge.
Production Floor Visibility
Real-time dashboards mounted on the production floor provided an at-a-glance indication if jobs were performing at or below expectations, enabling enhanced job-scheduling. Operator touchscreens were mounted at each machine, empowering operators to meet production goals and track machine setup/downtime.
Analytical Reporting & Predictions
Analytics reporting enabled managers to not only track efficiency and quickly identify production bottlenecks related to specific machining operations, but also helped measure the effect of process improvements.